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Best plastics for outdoor use

Which resins hold up in sunlight, and how outdoor grades are protected.

The short answer

For outdoor parts, start with resins that resist UV on their own: ASA, acrylic and PVDF. Otherwise use a UV-stabilized or black grade of polyethylene, polypropylene or nylon. Avoid unprotected ABS, natural nylon and standard polycarbonate in full sun.

Sunlight breaks polymer chains through photo-oxidation. The first signs are fading, chalking or yellowing; later the surface cracks and the part loses impact strength. Heat, moisture and some chemicals speed it up.

Plastics for outdoor use

ResinUV resistance on its ownCommon protectionTypical outdoor uses
ASAExcellentNone needed for most usesSiding, outdoor housings, exterior auto trim, signs
Acrylic (PMMA)ExcellentNone neededSigns, lenses, light covers, glazing
PVDF and fluoropolymersOutstandingNone neededArchitectural coatings, chemical and outdoor parts
Polyethylene (HDPE, LLDPE)Poor unstabilizedCarbon black or UV stabilizer packageTanks, playground equipment, furniture, pipe
PolypropylenePoor unstabilizedUV stabilizers (HALS), carbon blackOutdoor furniture, automotive exterior, crates
Rigid PVCGood when formulatedTiO2 and stabilizersWindow profiles, siding, fencing
PolycarbonateFair; yellowsUV-stabilized grade or protective cap layerGlazing, covers, lighting
NylonPoor naturalBlack or UV-stabilized gradesCable ties, clips, outdoor fasteners
ABSPoorPaint, ASA or acrylic cap layerUse ASA instead where possible
AcetalPoorBlack or UV-stabilized gradesOutdoor mechanical parts

General guidance. Outdoor life depends on the grade, color, thickness, climate and stabilizer package; confirm with weathering data for the specific grade.

How outdoor grades are protected

  • Carbon black: blocks UV very effectively in polyolefins and nylon when well dispersed at the right loading.
  • UV absorbers: absorb ultraviolet light before it reaches the polymer.
  • HALS (hindered amine light stabilizers): interrupt the breakdown reaction; the workhorse for polyolefins.
  • Cap layers and coatings: a thin layer of ASA, acrylic or a UV coating protects a less resistant base resin.
  • Lightfast pigments: some colorants fade quickly; outdoor colors need pigments rated for weathering.

How to choose

  1. Define the exposure: full sun or shade, climate, and expected life.
  2. Decide what matters: color retention, gloss, impact or just structure.
  3. Pick an inherently resistant resin, or a stabilized grade of the resin you need.
  4. Check the color: black is easiest; bright colors and whites need lightfast pigments.
  5. Ask for weathering data (ASTM G154 or G155) on the specific grade.

See also UV fading and yellowing, ABS vs. ASA and PC vs. acrylic.

Grades we source

We source ASA, acrylic, PVDF, and UV-stabilized and black grades of polyethylene, polypropylene and nylon, with a COA on every lot, tested to ASTM or ISO methods. Custom compounding with UV packages and lightfast colors is available. See ASA and SAN, acrylic and color and compounds.

Common questions

What is the most UV-resistant plastic?

Fluoropolymers such as PVDF, along with acrylic (PMMA) and ASA, have excellent inherent UV resistance. Polyethylene and polypropylene become very UV resistant when stabilized, especially in black.

Is ABS good for outdoor use?

Not on its own. ABS yellows, fades and turns brittle in sunlight. Painted ABS, ABS capped with ASA or acrylic, or ASA itself are the usual outdoor choices.

Does black plastic last longer outdoors?

Usually, yes. Well-dispersed carbon black is one of the most effective UV protectors for polyethylene, polypropylene and nylon, as long as the type and loading are right.

Is polycarbonate UV resistant?

Standard PC yellows and loses toughness outdoors. UV-stabilized grades, and sheet with a UV-protective cap layer or coating, are used for outdoor glazing and covers.

How is UV resistance tested?

With accelerated weathering, such as fluorescent UV (ASTM G154) or xenon arc (ASTM G155), and with real outdoor exposure. Accelerated hours do not convert directly to years, so compare grades under the same test.

What do UV stabilizers do?

UV absorbers soak up ultraviolet light before it damages the polymer, and hindered amine light stabilizers (HALS) stop the chain reaction that breaks it down. Many outdoor grades use both.

Quote request · Outdoor resin

Tell us the part and where it goes

A polymer chemist reviews every request, then matches your grade or finds a qualified equivalent and prices it.

No account needed · No obligation · U.S. & Canada only · Orders from one gaylord

What to send for an accurate quote
  • The grade name, from any supplier, or a data sheet
  • Color (natural, black or a custom match)
  • Fill type and percentage, if any
  • Melt flow, if you know it
  • Quantity for this order and what you use in a year
  • Ship-to city and state or province

Resin that holds up outdoors

Send the part, its color and where it will be used, and a polymer chemist will suggest an outdoor-ready grade and quote it.

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