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Ultradur B4520: specs and equivalent grades

BASF standard unreinforced PBT for injection molding of functional parts, in natural and black. Published data, grades from other producers to ask about, and how to request a quote from one gaylord.

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The short answer

Ultradur B4520 (BASF writes it B 4520) is a standard, unreinforced polybutylene terephthalate (PBT) injection molding grade for functional parts. BASF lists density 1.30 g/cm³ (ISO 1183), MVR 20 cm³/10 min at 250°C / 482°F, 2.16 kg (ISO 1133) and HDT 55°C / 131°F at 1.8 MPa (ISO 75). Grades from other producers to ask about include Valox 325, Celanex 2002 and Pocan B1305. They are not identical, so compare the data sheets and run a trial before switching.

Also written as: Ultradur B 4520; supplied uncolored (UN) and black (BK). B4520 FC Aqua and B4520 High Speed are separate BASF grades with their own data. Quote the full code from your drawing or bag label; color and additive suffixes change the grade.

Buying Ultradur B4520: one gaylord to a railcar · supplier COA on every prime lot · ships from 22+ partner warehouse locations · a polymer chemist checks the grade code before we quote · we aim to quote within one to three business days

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Ultradur B4520 specs from the data sheet

Typical values from BASF’s data for Ultradur B 4520 as published in Material Data Center, with processing settings from BASF’s processing data sheet dated 09/2026. Typical values are not specifications; the lot COA shows what you actually receive. Values only compare at the same test method and condition.

PropertyValueTest method or note
Producer (brand owner)BASFBASF data sheets
PolymerPBT, unreinforcedISO 1043-1: PBT
ProcessInjection molding; BASF also gives extrusion settingsMaterial Data Center
ColorsNatural and blackBASF range chart; Material Data Center
Density1.30 g/cm³ISO 1183
Melt flowMVR 20 cm³/10 min250°C / 482°F, 2.16 kg, ISO 1133
Viscosity number130 cm³/gISO 307, 1157, 1628
Tensile modulus2,400 MPa (348,000 psi)ISO 527
Yield stress55 MPa (8,000 psi)ISO 527
Yield strain / nominal strain at break3.7% / more than 50%ISO 527
Flexural modulus2,400 MPa (348,000 psi)ISO 178
Flexural strength85 MPa (12,300 psi)ISO 178
Charpy notched impact5 kJ/m² at 23°C; 3 kJ/m² at -30°CISO 179/1eA
Charpy unnotched impactNo break at 23°C; 180 kJ/m² at -30°CISO 179/1eU
Notched Izod impact50 J/m (0.94 ft-lb/in), 3.2 mm barASTM D256
Melting temperature223°C / 433°FISO 11357-1/-3, 10°C/min
HDT at 1.8 MPa55°C / 131°FISO 75-1/-2
HDT at 0.45 MPa165°C / 329°FISO 75-1/-2
Molding shrinkage1.7% parallel and normal (ISO 294-4); 1.5% free shrinkage on a 150 by 150 by 3 mm film-gated plateBASF processing data sheet
Water absorption0.5% saturation in water; 0.25% at 23°C / 50% RHSimilar to ISO 62
Flame ratingHB at 0.8 mm and 1.5 mm, UL recognizedUL 94
Glow wireGWFI 850°C; GWIT 775°C (1.5 mm)IEC 60695-2-12 / -13
Comparative tracking index550IEC 60112
Drying80–120°C / 176–248°F for 4 h in a dry-air or vacuum dryer; 0.04% maximum moistureBASF processing data sheet
Melt temperature250–275°C / 482–527°F; 260°C / 500°F optimumBASF processing data sheet
Mold temperature40–70°C / 104–158°F; 60°C / 140°F optimumBASF processing data sheet
Packaging forms25 kg bags, 1,000 kg octabins or 1,000 kg big bags; bulk density about 0.7–0.8 g/cm³BASF processing data sheet
Food contactNo food-contact statement for B4520 on the sheets we opened; BASF sells a separate B4520 FC Aqua gradeAsk BASF for the regulatory statement for your exact grade

Source data sheets are listed at the bottom of this page. Confirm against the current sheet for your exact grade code and color.

BASF says Ultradur melts are stable up to 280°C. Open containers stored in cold rooms only after they reach processing-room temperature: in BASF’s test a 25 kg bag at 5°C took 48 hours to reach 20°C.

Grades to ask about instead of Ultradur B4520

These grades from other producers have similar published specs. None is a drop-in replacement: additive packages, flow at molding shear rates, color and approvals differ. If your part, drawing or customer approval names Ultradur B4520, any change needs your approval and usually a trial.

GradeProducerMelt flowDensityKey propertyHow it compares
Valox 325NexPoint Materials (former SABIC)MVR 14 cm³/10 min (250°C / 482°F, 2.16 kg, ISO 1133; SABIC international sheet)1.31 (specific gravity, ASTM D792)Tensile strength at yield 51.7 MPa (ASTM D638); HDT 54.4°C at 1.8 MPa (ASTM D648); notched Izod 53 J/m (ASTM D256)Close match. General-purpose unreinforced PBT with similar strength, HDT and Izod and a little lower flow (MVR 14 vs 20). SABIC’s Americas sheet asks for drying to 0.02% moisture, stricter than BASF’s 0.04%. Quote this alternative ›
Celanex 2002CelaneseMVR 18 cm³/10 min (250°C / 482°F, 2.16 kg, ISO 1133)1.31 g/cm³ (ASTM D792, ISO 1183)Tensile stress at yield 60 MPa (ISO 527); HDT 55°C at 1.8 MPa; notched Charpy 6 kJ/m² (ISO 179/1eA)Close match. Medium-flow, general-purpose PBT with nearly the same flow (MVR 18 vs 20) and HDT. Celanese lists a hotter mold (65–93°C) and drying at 120–130°C for 4 h to 0.02%. Quote this alternative ›
Pocan B1305EnvaliorMVR 47 cm³/10 min (250°C / 482°F, 2.16 kg, ISO 1133)1.31 g/cm³ (ISO 1183)Yield stress 60 MPa (ISO 527); HDT 65°C at 1.8 MPa (ISO 75); notched Charpy 2.8 kJ/m²Partial match. Much higher flow (MVR 47 vs 20), with lubricant and release agent, and lower notched impact. Envalior recommends an 80–100°C mold and drying at 120°C to 0.02%. Suits thin walls; check toughness. Quote this alternative ›

From each producer’s published data. Brand owners and grade names change; confirm on the current data sheet.

Typical uses for Ultradur B4520

BASF describes B4520 as a standard injection molding grade for functional parts. Its Ultradur range chart groups it with medium-viscosity grades used for:

  • Industrial functional parts (injection molding)
  • Thin-walled profiles and pipes (extrusion)
  • Automotive parts (listed as an application in Material Data Center)

What to check before you switch

  • Check flow. Valox 325 flows a little less than B4520 at 250°C / 2.16 kg, and Pocan B1305 flows much more. A big flow change can shift fill, pack and shrink.
  • B4520 High Speed is a different BASF grade with much higher flow (MVR 50 on BASF’s range chart). Do not swap one for the other without a trial.
  • Moisture limits differ: 0.04% for BASF, 0.02% on the SABIC, Celanese and Envalior sheets. Dry to the stricter number if you run more than one.
  • Mold temperatures differ. BASF lists 40–70°C; the Celanex 2002 and Pocan B1305 sheets list hotter molds.
  • Unreinforced PBT shrinks about 1.7–2.0% on these sheets. Check critical dimensions on first articles.
  • Ask for the producer’s food-contact or regulatory letter for the exact grade if the part needs one.
  • Run a trial lot and check shrinkage, cycle time and appearance before you switch production.

Buying Ultradur B4520: price, lead time and lot size

  • Lot size. From one gaylord to a railcar. See gaylord, LTL and truckload for typical weights per box.
  • Where it ships from. 22+ partner warehouse locations. Material already in a partner warehouse usually moves sooner than a grade that has to come from the producer; your quote says which applies.
  • Price. We do not publish prices because they move with feedstock, freight and order size. What moves your price most: lot size, color, ship-to region, and whether you need Ultradur B4520 itself or can accept a matched alternative. See how resin is priced and the monthly market update.
  • Paperwork. Supplier COA on every prime lot (what a COA shows). Ask for the producer’s regulatory letter or UL file if your part needs them.
  • Trying an alternative? Start with one gaylord as a trial lot, molded and checked before you commit a full release.
  • If Ultradur B4520 itself is not available. Some branded grades are sold only through the producer’s own channels or go on allocation. If we cannot source it, we tell you, then quote a matched alternative with a side-by-side comparison.

Send the grade code, your annual volume and ship-to location. A polymer chemist checks it before we quote; we have been in the resin business for 30+ years. For several grades at once, use the resin RFQ template.

Trade names belong to their owners. ResinBridge is not affiliated with these producers; grade names are used only to identify the material. Data reflects published sheets as of October 2026.

Sources

Common questions

What is Ultradur B4520?

Ultradur B4520 is BASF’s standard unreinforced PBT injection molding grade for functional parts, supplied in natural and black. BASF writes it Ultradur B 4520.

What is the melt flow of Ultradur B4520?

MVR 20 cm³/10 min at 250°C / 482°F, 2.16 kg, ISO 1133, per BASF’s processing data sheet dated 09/2026 and Material Data Center.

What is equivalent to Ultradur B4520?

Grades from other producers to ask about include Valox 325, Celanex 2002 and Pocan B1305. None is identical; compare data sheets and run a trial, and get approval if your part names Ultradur B4520.

How do you dry Ultradur B4520?

BASF gives 80–120°C / 176–248°F for 4 hours in a dry-air or vacuum dryer, to 0.04% moisture or less.

Can ResinBridge supply Ultradur B4520?

We quote Ultradur B4520 when our supply partners can source it. If they cannot, we say so up front and quote a matched alternative, named on the quote with its data sheet, so you can decide whether to trial it.

If your grade is not listed, tell us what you run. We source commodity, engineering and specialty resins.

Need Ultradur B4520 or an equivalent?

A polymer chemist reviews every request, then matches your grade or finds a matched alternative and prices it.

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Quotes are not binding until we confirm your order in writing. Terms · Privacy

Faster: text a photo of your bag label to (678) 310-6899.

What to send for an accurate quote
  • The grade name, from any supplier, or a data sheet
  • Color (natural, black or a custom match)
  • Fill type and percentage, if any
  • Melt flow, if you know it
  • Quantity for this order and what you use in a year
  • Ship-to city and state or province

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